{"id":38341,"date":"2024-03-26T16:49:00","date_gmt":"2024-03-26T16:49:00","guid":{"rendered":"https:\/\/www.alicat.com\/?post_type=article&#038;p=38341"},"modified":"2026-01-26T16:10:58","modified_gmt":"2026-01-26T16:10:58","slug":"fb-cvd-triso-kraftstoff","status":"publish","type":"support","link":"https:\/\/www.alicat.com\/de\/support\/fb-cvd-triso-fuel\/","title":{"rendered":"Einsatz von FB-CVD f\u00fcr die Herstellung von TRISO-Kernbrennstoffpartikeln"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_heading title=&#8221;Using FB-CVD for TRISO nuclear fuel particle manufacturing&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_heading][et_pb_text _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<p>Six types of Generation IV nuclear reactors represent the next stage of improved safety, sustainability, efficiency, and cost of design for providing nuclear energy. Among them are:<\/p>\n<ul>\n<li><span style=\"color: #000000;\">Supercritical water-cooled reactors\u00a0<a href=\"https:\/\/energyeducation.ca\/encyclopedia\/Supercritical_water_cooled_reactor#:~:text=Supercritical%20water%20cooled%20reactor%20%28SCWR%29%20is%20a%20proposed,and%20its%20pressure%20is%2022.1%20MPa%20.%20%5B1%5D\" target=\"_blank\" rel=\"noopener\" style=\"color: #000000;\">(SCWR)<\/a><\/span><\/li>\n<li><span style=\"color: #000000;\">Lead fast reactors\u00a0<a href=\"https:\/\/www.sciencedirect.com\/topics\/engineering\/lead-cooled-fast-reactor\" target=\"_blank\" rel=\"noopener\" style=\"color: #000000;\">(LFR)<\/a><\/span><\/li>\n<li><span style=\"color: #000000;\">Sodium fast reactors\u00a0<a href=\"http:\/\/large.stanford.edu\/courses\/2018\/ph241\/rojas1\/#:~:text=A%20Sodium-cooled%20Fast%20Reactor%20%28SFR%29%20is%20a%20type,Reactors%20%28PWR%29%20that%20achieve%20100%20MW%2Fm%203.%20\" target=\"_blank\" rel=\"noopener\" style=\"color: #000000;\">(SFR)<\/a><\/span><\/li>\n<li><span style=\"color: #000000;\">Molten salt reactors\u00a0<a href=\"https:\/\/world-nuclear.org\/information-library\/current-and-future-generation\/molten-salt-reactors.aspx\" target=\"_blank\" rel=\"noopener\" style=\"color: #000000;\">(MSR)<\/a><\/span><\/li>\n<li><span style=\"color: #000000;\">High temperature gas-cooled fast reactors\u00a0<a href=\"https:\/\/www.energyencyclopedia.com\/en\/nuclear-energy\/the-nuclear-reactors\/high-temperature-reactor-htgr\" target=\"_blank\" rel=\"noopener\" style=\"color: #000000;\">(HTGR)<\/a><\/span><\/li>\n<li><span style=\"color: #000000;\">Very-high-temperature reactors\u00a0<a href=\"http:\/\/large.stanford.edu\/courses\/2013\/ph241\/kallman1\/\" target=\"_blank\" rel=\"noopener\" style=\"color: #000000;\">(VHTR)<\/a><\/span><\/li>\n<\/ul>\n<p>This article focuses primarily on high temperature gas-cooled reactor types to describe the tristructural-isotropic (<a href=\"https:\/\/art.inl.gov\/News%20Highlight%20Attachments\/TRISO-particles-most-robust.pdf#:~:text=TRISO%20stands%20for%20TRi-structural%20ISOtropic%20particle%20fuel.%20Each,which%20prevent%20the%20release%20of%20radioactive%20fission%20products.\" target=\"_blank\" rel=\"noopener\">TRISO<\/a>) nuclear fuel particle manufacturing process. TRISO nuclear fuel particles are the main power source in HTGR reactors, but can also be used in fluoride-salt-cooled high temperature reactors (<a href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S1364032122002581#:~:text=The%20fluoride-salt-cooled%20high-temperature%20reactor%20%28FHR%29%20is%20a%20Generation,FHRs%20have%20been%20the%20focus%20of%20considerable%20attention.\" target=\"_blank\" rel=\"noopener\">FHRs<\/a>) and light water reactors (<a href=\"http:\/\/large.stanford.edu\/courses\/2015\/ph241\/zarubin1\/#:~:text=The%20light%20water%20reactor%20is%20a%20type%20of,water%20that%20contains%20the%20hydrogen-1%20isotope%20called%20protium.\" target=\"_blank\" rel=\"noopener\">LWR<\/a>).<\/p>\n<h2><strong>TRISO nuclear fuel particles<\/strong><\/h2>\n<p>TRISO nuclear fuel particles consist of various UOX chemicals, such as UO<sub>2<\/sub>, which have been coated with four layers of three isotropic materials deposited as a protective kernel. These <a href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S1877705815003471\" target=\"_blank\" rel=\"noopener\">four layers<\/a> are:<\/p>\n<ol>\n<li>Buffer PyC layer<\/li>\n<li>Inner PyC layer<\/li>\n<li>SiC layer<\/li>\n<li>Outer PyC layer<\/li>\n<\/ol>\n<p>&nbsp;<\/p>[\/et_pb_text][et_pb_image src=&#8221;https:\/\/www.alicat.com\/wp-content\/uploads\/2024\/04\/TRISO-layers-1.webp&#8221; title_text=&#8221;TRISO-layers-1&#8243; align=&#8221;center&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;20px|20px|20px|20px|false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<p>TRISO nuclear fuel particles avoid breaking from process stresses such as differential thermal expansion and fission gas pressures up to temperatures of 1600\u00b0C. Since these reactors operate around 750\u00b0C, the radioactive fuel elements are insulated during the worst of meltdown scenarios in a properly designed reactor. In other words, all the radioactive fission products produced during the reaction process are confined within the fuel so there is no release of radioactivity from the fuel particles to the outside world, even way outside typical operating conditions (up to 1600\u00b0C).<\/p>\n<h2><strong>FB-CVD TRISO manufacturing<\/strong><\/h2>\n<p>The main process for the deposition of these isotropic material layers to form TRISO nuclear fuel particles is a technique called fluidized bed-chemical vapor deposition (<a href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S0029549317305708\" target=\"_blank\" rel=\"noopener\">FB-CVD<\/a>). In the FB-CVD process, the nuclear fuel UOX kernels are fluidized by a fluidization gas and coated by a reactive gas in a heated spouted bed coating furnace.<\/p>\n<ul>\n<li><span style=\"color: #000000;\">The buffer PyC layer is prepared using acetylene as the reactant gas and argon as the fluidization gas at a chamber temperature of about 1260\u00b0C.<\/span><\/li>\n<li><span style=\"color: #000000;\">The inner and outer PyC layers use propylene as the reactant gas and argon as the fluidization gas at chamber temperatures of 1280-1300\u00b0C.<\/span><\/li>\n<li><span style=\"color: #000000;\">Conversely, the SiC coating layer is prepared using MTS vapor as the reactive gas pyrolyzed with hydrogen as the fluidization gas at chamber temperatures around 1600\u00b0C.<\/span><\/li>\n<\/ul>[\/et_pb_text][et_pb_image src=&#8221;https:\/\/www.alicat.com\/wp-content\/uploads\/2024\/04\/TRISO-setup-1.webp&#8221; title_text=&#8221;TRISO-setup-1&#8243; align=&#8221;center&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;center&#8221; custom_padding=&#8221;20px|20px|20px|20px|false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<h2><strong>FB-CVD TRISO flow control<\/strong><\/h2>\n<p>The various gas flow rates and reaction times for creating each of the four layers <a href=\"https:\/\/www.kns.org\/files\/pre_paper\/43\/20S-498-%EA%B9%80%EB%8F%84%EC%9D%80.pdf\" target=\"_blank\" rel=\"noopener\">varies<\/a> based on the size of the nuclear fuel kernels, increasing when using larger sized particles. Flow rates and reaction times also change based on which gas is currently used, the size of the system, and pressure and temperature conditions. Therefore, accurate and repeatable gas flow control is critical to maximize the process efficiency of these systems, ensuring that TRISO nuclear fuels satisfy safety and process tolerances.<\/p>\n<p>Alicat\u2019s <a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/laminar-dp-mass-flow-controllers\/\">MC-Series<\/a> of gas mass flow controllers allow for accurate and repeatable gas flow control in FB-CVD systems.<\/p>\n<ul>\n<li><span style=\"color: #000000;\"><strong>Accuracy up to 0.8% of reading and \u00b10.2% of full scale<\/strong><\/span><\/li>\n<li><span style=\"color: #000000;\"><strong>Repeatability (2\u03c3) up to just \u00b10.2% of reading + 0.02% of full scale<\/strong><\/span><\/li>\n<li><span style=\"color: #000000;\"><strong>Control within .01-100% of full scale from just a .5 SCCM full scale all the way up to a 5000 SLPM full scale<\/strong><\/span><\/li>\n<\/ul>\n<p>Whereas the hydrogen, acetylene, and argon gases are suitable for MC-Series gas mass flow controllers, propylene is better suited to an <a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/laminar-dp-mass-flow-controllers\/\">MCS-Series<\/a> which offers greater corrosion-resistance. These anti-corrosive gas flow controllers use stainless steel wetted materials for improved compatibility with corrosive gases.<\/p>\n<ul>\n<li><span style=\"color: #000000;\"><strong>Accuracy up to \u00b10.8% of reading and \u00b10.2% of full scale<\/strong><\/span><\/li>\n<li><span style=\"color: #000000;\"><strong>Repeatability up to \u00b10.2% of full scale<\/strong><\/span><\/li>\n<li><span style=\"color: #000000;\"><strong>Control flow rates between 0.5 SCCM full scale through 5000 SLPM full scale<\/strong><\/span><\/li>\n<li><span style=\"color: #000000;\"><strong>1-100% full scale control range<\/strong><\/span><\/li>\n<\/ul>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"featured_media":46458,"parent":0,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"1920","content-type":"","_searchwp_excluded":""},"categories":[],"class_list":["post-38341","support","type-support","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.5 (Yoast SEO v27.5) - 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