{"id":38322,"date":"2024-03-26T16:42:38","date_gmt":"2024-03-26T16:42:38","guid":{"rendered":"https:\/\/www.alicat.com\/?post_type=article&#038;p=38322"},"modified":"2026-01-26T16:57:59","modified_gmt":"2026-01-26T16:57:59","slug":"beschreibung-stromungsregelung-einer-novel-grunen-ammoniak-produktionsmethode-umwelt-und-luft-monitoring-literatur","status":"publish","type":"support","link":"https:\/\/www.alicat.com\/de\/support\/describing-flow-regulation-of-a-novel-green-ammonia-production-method\/","title":{"rendered":"Durchflussregelung in der gr\u00fcnen Ammoniakproduktion"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_heading title=&#8221;Flow regulation in green ammonia production&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_heading][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<h2><b><span data-contrast=\"none\">Ammonia and the Haber-Bosch process<\/span><\/b><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/h2>\n<span data-contrast=\"none\">In the 20<\/span><span data-contrast=\"none\">th<\/span><span data-contrast=\"none\">\u00a0century, ammonia (NH<sub>3<\/sub><\/span><span data-contrast=\"none\">) was used primarily for fertilizer development. In the 21st century, ammonia is finding new use as a\u00a0<a href=\"https:\/\/bv.com\/perspectives\/ammonia-fuel-vs-hydrogen-carrier\" target=\"_blank\" rel=\"noopener\">hydrogen energy carrier<\/a>\u00a0because hydrogen can easily be converted to and from ammonia. Because ammonia requires less pressure to liquefy and is easier to move or store than hydrogen within existing infrastructure, as\u00a0<a href=\"https:\/\/www.alicat.com\/support\/hydrogen-leak-testing\/\">hydrogen is prone to leakage<\/a>, ammonia is a potential solution for hydrogen transportation.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">The\u00a0<a href=\"https:\/\/chem.libretexts.org\/Bookshelves\/Physical_and_Theoretical_Chemistry_Textbook_Maps\/Supplemental_Modules_(Physical_and_Theoretical_Chemistry)\/Equilibria\/Le_Chateliers_Principle\/The_Haber_Process\" target=\"_blank\" rel=\"noopener\">Haber-Bosch<\/a>\u00a0process to produce ammonia invented at the beginning of the 20<\/span><span data-contrast=\"none\">th<\/span><span data-contrast=\"none\">\u00a0century brought about the green revolution within agriculture, allowing for the manufacturing of nitrogen fertilizers in bulk to exponentially increase the food supply for humans and animals. However, the Haber-Bosch process is also extremely energy intensive, requiring high pressure and temperature.<\/span> <span data-contrast=\"none\">Globally, the Haber-Bosch process produces more than 1% of all carbon dioxide emissions, classifying it as a major contributor to global climate change.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span>\n<h2><b><span data-contrast=\"none\">Replacing Haber-Bosch<\/span><\/b><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/h2>\n<span data-contrast=\"none\">As global fertilizer and hydrogen use will rise rapidly as global population and energy demand grows, the expected demand for ammonia will also increase. Due to this expanding interest in ammonia, researchers have developed new methods to produce ammonia more affordably than using the Haber-Bosch process.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:true,&quot;134233118&quot;:true,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">One such method developed by\u00a0<a href=\"https:\/\/news.berkeley.edu\/2023\/01\/11\/a-big-step-toward-green-ammonia-and-a-greener-fertilizer\/\" target=\"_blank\" rel=\"noopener\">UC Berkeley<\/a>\u00a0chemists uses metal-organic frameworks, or MOFs, that are able to adsorb and release ammonia at temperatures around 175 \u00b0C. As these MOFs don\u2019t bond to any of the reactants, the capture and release of ammonia can be accomplished with smaller temperature swings to save energy.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:true,&quot;134233118&quot;:true,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Another method recently developed by the Korea Institute of Machinery and Materials (<a href=\"https:\/\/pubs.acs.org\/doi\/10.1021\/acsenergylett.1c01497\" target=\"_blank\" rel=\"noopener\">KIMM<\/a>) requires even less energy to produce ammonia by using a plasma catalyst-integrated system that reacts with H<sub>2<\/sub><\/span><span data-contrast=\"none\">O and N<sub>2<\/sub><\/span><span data-contrast=\"none\">\u00a0at atmospheric pressure. In this process, nitrogen plasma splits water that reacts with the nitrogen to create NOx and H<sub>2<\/sub><\/span><span data-contrast=\"none\">. In the presence of a catalyst heated to 100-110 \u00b0C, these intermediaries turn into roughly 85% ammonia at a 95% selectivity.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0Since the energy required is low enough to be powered by renewable sources such as solar or wind energy, this process can be classified as a \u201cgreen\u201d ammonia production method.<\/span>\n<h2><b><span data-contrast=\"none\">KIMM\u2019s green ammonia production method<\/span><\/b><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/h2>\n<span data-contrast=\"none\">In the KIMM method, plasma is first generated from nitrogen gas at a flow rate of 20 L\/min and then sent into a chamber. Simultaneously, water flows into the nitrogen discharge region of the chamber as a water film at a rate of 50 mL\/min. The water film is split by the nitrogen plasma into H<sub>2<\/sub><\/span><span data-contrast=\"none\">\u00a0and NO. After this, NO is reduced via H<sub>2<\/sub><\/span><span data-contrast=\"none\">\u00a0to ammonia via noble-metal catalysts heated between 100\u2212110 \u00b0C (Pd\/\u03b3-Al<sub>2<\/sub><\/span><span data-contrast=\"none\">O3<\/span><span data-contrast=\"none\">\u00a0catalysts on a ceramic monolith connected to the plasma chamber).\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Implementing gas and liquid mass flow controllers allows for more repeatable, precise, accurate flow control and automation of the nitrogen plasma, water, and heated catalyst within the chamber.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<h3>Gas flow regulation<\/h3>\n<span data-contrast=\"none\">For gas flow regulation, Alicat\u2019s\u00a0<a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/laminar-dp-mass-flow-controllers\/\">MC-Series<\/a>\u00a0provides nitrogen and catalyst gas flow (before plasma generation or catalysts heating) with useful specs and features such as:<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<ul>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>0.5 SCCM full scale to 5,000 SLPM full scale with a turndown of 0.01% \u2013 100% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>NIST-traceable accuracy up to \u00b10.5% of reading or \u00b10.1% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>Repeatability of \u00b10.1% of full scale + 0.02% of full scale<\/b>\u00a0<\/span><\/li>\n<\/ul>\n<span data-contrast=\"none\">Because the KIMM green ammonia generation process requires temperature control of the catalyst via gas heating, a PLC or computer can automate the gas flow control of the heating gas, adjusting flow based on communication with temperature sensors within the chamber.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559685&quot;:360,&quot;335559731&quot;:360,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Alternatively, for gas flow regulation, Alicat\u2019s CODA\u00a0<a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/gas-low-flow-coriolis-controllers\/\">KC-Series<\/a>\u00a0can provide nitrogen and catalyst gas flow (before plasma generation or catalysts heating) with attributes discussed in the next section since CODA KC-Series can also provide liquid flow regulation.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<h3>Liquid flow regulation<\/h3>\n<span data-contrast=\"none\">Moreover, for liquid flow regulation of the water into the chamber, either Alicat\u2019s\u00a0<a href=\"https:\/\/www.alicat.com\/products\/liquid-flow\/liquid-flow-controller\/liquid-low-flow-coriolis-controllers\/\">LC-Series<\/a>\u00a0or CODA KC-Series can be used with attributes such as:<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">LC-Series\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<ul>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>0.5 CCM to 10 LPM full scale with a turndown of 2% \u2013 100% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>NIST-traceable accuracy up to \u00b12% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>Repeatability of \u00b12% of full scale<\/b>\u00a0<\/span><\/li>\n<\/ul>\n<span data-contrast=\"none\">CODA KC-Series\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<ul>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>40 g\/h full scale to 100 kg\/h full scale with a turndown of 2% \u2013 100% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>NIST-traceable liquid accuracy up to \u00b10.6% of reading or \u00b10.2% of full scale, whichever is greater<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>Repeatability of \u00b10.1% of full scale<\/b>\u00a0<\/span><\/li>\n<\/ul>\n<span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">As CODA KC-Series can be suitable for both liquids and gases, it can be used as an all-in-1 solution for both the gas and liquid flow control in this process.<\/span>\n\n<span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">All device options also include totalization, batching, and automation customization through a PLC or computer using various\u00a0communication options.\u00a0<\/span>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"featured_media":46458,"parent":0,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"1920","content-type":"","_searchwp_excluded":""},"categories":[],"class_list":["post-38322","support","type-support","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.3 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Flow Regulation in Green Ammonia Production - Alicat Scientific<\/title>\n<meta name=\"description\" content=\"Learn how Alicat flow and pressure controllers are used in producing green ammonia\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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