{"id":38317,"date":"2024-03-26T16:48:18","date_gmt":"2024-03-26T16:48:18","guid":{"rendered":"https:\/\/www.alicat.com\/?post_type=article&#038;p=38317"},"modified":"2026-01-26T16:18:35","modified_gmt":"2026-01-26T16:18:35","slug":"die-auswahl-des-richtigen-wasserstoff-massenstromreglers","status":"publish","type":"support","link":"https:\/\/www.alicat.com\/de\/support\/selecting-the-right-hydrogen-mass-flow-controller\/","title":{"rendered":"Die Auswahl des richtigen Wasserstoff-Massendurchflussreglers"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_heading title=&#8221;Selecting the right hydrogen mass flow controller&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_heading][et_pb_text _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<h2><b><span data-contrast=\"none\">Unique requirements<\/span><\/b><\/h2>\n<span data-contrast=\"none\">Hydrogen is nature\u2019s smallest and\u00a0simplest element. As a result of these properties, hydrogen gas molecules are extremely small relative to all other types of gas particles. Due to this, compared to other gases, hydrogen gas has unique flow properties such as being more prone to leakage during storage or transportation. Because the diffusivity of hydrogen is higher than ordinary gases, sealing\/gasketing materials for a hydrogen mass flow controller must be selected more cautiously. In order to smoothly transition to a global hydrogen economy, hydrogen systems must be built to be extremely leak resistant.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Moreover, hydrogen is also highly combustible and has the highest rating on the\u00a0<a href=\"https:\/\/cameochemicals.noaa.gov\/chemical\/8729\" target=\"_blank\" rel=\"noopener\">NFPA 704<\/a>\u00a0flammability scale since ignition can occur at any volumetric ratio of hydrogen to air exceeding 4%. For example, ignition is often an issue of concern when purging hydrogen gas since too much air present can result in explosions.<\/span><span data-contrast=\"auto\">\u00a0As a matter of fact, h<\/span><span data-contrast=\"none\">ydrogen-air mixtures ignite with 1\/10 the effort to ignite gasoline-air mixtures. Therefore, hydrogen systems must use special fittings and follow unique regulations which are not specific to other gases.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Additionally, hydrogen has several more chemical attributes which make it unique from other gases such as high levels of oxidation in ambient environments.\u00a0<a href=\"https:\/\/www.twi-global.com\/technical-knowledge\/faqs\/what-is-hydrogen-embrittlement\" target=\"_blank\" rel=\"noopener\">Hydrogen embrittlement<\/a>\u00a0is another intrinsic property of hydrogen which occurs over time due to incompatibility with many common building materials. As a result, hydrogen flow systems must emphasize a high level of material compatibility with hydrogen.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Due to all these special properties of hydrogen, choosing the optimal hydrogen flow controller for a specific application or industrial process varies depending on operating conditions. As a result, Alicat offers a range of flow controllers which are specialized to accommodate the different operating conditions in specific hydrogen applications and processes within hydrogen production, transportation, storage, and the fuel cell industry. Product features such as custom\u00a0<a href=\"https:\/\/www.alicat.com\/support\/valve-sizing-tuning\/\">valve sizing<\/a>,\u00a0<a href=\"https:\/\/www.alicat.com\/support\/choosing-an-instrument-process-connections\/\">port sizing<\/a>, and PID tuning allow Alicat devices to provide optimal flow control of hydrogen.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span>\n<h2><b><span data-contrast=\"none\">Using Alicat devices to control hydrogen<\/span><\/b><\/h2>\n<span data-contrast=\"none\">Alicat mass flow controllers have been used in the fuel cell industry for over 20 years. Compared to other mass flow controller technologies such as thermal, Alicat\u2019s laminar flow and Coriolis-based products offer advantages such as:<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<ul>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"10\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\">Wider turndown ratios\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"10\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span style=\"color: #000000;\">More instantaneous start-up times\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"10\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span style=\"color: #000000;\">Superior control stability\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"10\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span style=\"color: #000000;\">More extensive communication options\u00a0\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"10\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span style=\"color: #000000;\">Faster control speeds\u00a0<\/span><\/li>\n<\/ul>\n<span data-contrast=\"none\">Alicat\u2019s mass flow and pressure devices are widely used by the hydrogen industry for applications such as fuel cell and electrolysis test stands, back pressure regulation, leak testing, transportation, storage, and more.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">In the following, we discuss some of the common best use scenarios for several Alicat devices, highlighting the main conditions in which to select one device or another for specific types of hydrogen applications. In addition to the advice suggested, always verify the specific operating conditions for your application with our team of application engineers in order to make the proper device selection.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<h2><b><span data-contrast=\"none\">When to choose an MC-Series as a hydrogen flow controller<\/span><\/b><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/h2>\n<span data-contrast=\"none\">For low flow and low pressure applications in which hydrogen does not need to be regulated within a class 1 div 1 environment, such as hydrogen leak testing when using a mix of less than 5.7% hydrogen or in small-scale research systems flowing miniscule amounts of hydrogen gas, Alicat\u2019s\u00a0<a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/laminar-dp-mass-flow-controllers\/\">MC-Series<\/a>\u00a0is the optimal hydrogen flow controller.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\nExamples of MC-Series hydrogen applications:\n<ul>\n\t<li><span style=\"color: #000000;\">Research fuel cell testing<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Fuel cell test stands<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Hydrogen fueling stations<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Hydrogen leak testing<\/span><\/li>\n\t<li><span style=\"color: #000000;\">PEM and AEM fuel cells<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Low flow electrolysis systems<\/span><\/li>\n<\/ul>\n<span data-contrast=\"none\">MC-Series devices offer customization options which are particularly useful for hydrogen flow control. Because hydrogen flows differently from other gases due to its small size, MC-Series custom valve sizing allows for selection of smaller orifices which are more optimal for hydrogen flow control and measurement.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">MC-Series devices can also be customized for class 1 div 2 areas such as hydrogen fueling stations where \u201cflammable gases, flammable liquid\u2013produced vapors, or combustible liquid\u2013produced vapors are, or may be present, in the air, in quantities sufficient to produce explosive or ignitable mixtures\u201d and \u201cthese flammable materials are handled, processed, or used in the defined hazardous location, but not normally present in concentrations high enough to be ignitable.\u201d\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">Lastly, high accuracy calibration improves the precision of flow control from 0.6% of reading or \u00b10.1% of full scale, whichever is greater, down to only 0.5% of reading or \u00b10.1% of full scale.\u00a0<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">MC-Series features and specs:<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<ul>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>0.5 SCCM full scale to 5,000 SLPM full scale with a turndown of 0.01% \u2013 100% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>NIST-traceable accuracy up to \u00b10.5% of reading or \u00b10.1% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>Repeatability \u00b10.1% of reading + 0.02% of full scale<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>Control response times as fast as 30 ms<\/b>\u00a0<\/span><\/li>\n\t<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"2\" data-list-defn-props=\"{&quot;335552541&quot;:1,&quot;335559684&quot;:-2,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;\uf0b7&quot;,&quot;469777815&quot;:&quot;hybridMultilevel&quot;}\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span style=\"color: #000000;\"><b>A range of analog, serial, and industrial protocol communication options\u00a0<\/b>\u00a0<\/span><\/li>\n<\/ul>\n<h2><b><span data-contrast=\"none\">When to choose a CODA KC-Series as a hydrogen flow controller<\/span><\/b><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/h2>\n<span data-contrast=\"none\">For higher pressure, higher required accuracy, liquid, and low flow hydrogen applications that are not classified as class 1 div 1 or class 1 div 2, Alicat\u2019s CODA\u00a0<a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/gas-low-flow-coriolis-controllers\/\">KC-Series<\/a>\u00a0is the optimal choice for a hydrogen mass flow controller.\u00a0<\/span>\n\nExamples of CODA KC-Series hydrogen applications:\n<ul>\n\t<li><span style=\"color: #000000;\">Solid oxide fuel cells<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Liquid fuel cells<\/span><\/li>\n\t<li><span style=\"color: #000000;\">High operating pressures<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Fuel cell test stands<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Diesel-hydrogen injection<\/span><\/li>\n\t<li><span style=\"color: #000000;\">Hydrogen leak testing<\/span><\/li>\n\t<li><span style=\"color: #000000;\">High flow electrolysis systems<\/span><\/li>\n<\/ul>\n<span data-contrast=\"none\">Compared to MC-Series, Alicat\u2019s CODA KC-Series is more suitable for extremely low flow applications with a full scale down to just 40 g\/h as well as higher pressure applications which require up to 4000 PSIG.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">For liquid applications which use hydrogen as an input or output such as microbial and microfluidic fuel cells, CODA KC-Series provide superior flow regulation features such as serial and analog communication options for automation and accuracy up to 0.2% of reading and \u00b10.05% of full scale, whichever is greater.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n\n<span data-contrast=\"none\">CODA KC-Series features and specs:<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559731&quot;:720,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span>\n<ul>\n\t<li><b><\/b><span style=\"color: #000000;\"><b>40 g\/h full scale to 100 kg\/h full scale with a turndown of 2% \u2013 100% of full scale<\/b><\/span><\/li>\n\t<li><span style=\"color: #000000;\"><b><\/b><b>NIST-traceable accuracy up to \u00b10.5% of reading or \u00b10.05% of full scale<\/b><\/span><\/li>\n\t<li><span style=\"color: #000000;\"><b><\/b><b>Repeatability \u00b10.05% of reading + 0.025% of full scale<\/b><\/span><\/li>\n\t<li><span style=\"color: #000000;\"><b><\/b><b>Control response times as fast as 500 ms<\/b><\/span><\/li>\n<\/ul>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"featured_media":46458,"parent":0,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"1920","content-type":"","_searchwp_excluded":""},"categories":[],"class_list":["post-38317","support","type-support","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.3 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Selecting the Right Hydrogen Mass Flow Controller - Alicat Scientific<\/title>\n<meta name=\"description\" content=\"Learn how to select the right Alicat device for your application\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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