{"id":44997,"date":"2025-06-10T18:05:00","date_gmt":"2025-06-10T18:05:00","guid":{"rendered":"https:\/\/www.alicat.com\/?p=44997"},"modified":"2026-03-25T20:14:27","modified_gmt":"2026-03-25T20:14:27","slug":"fackelgase","status":"publish","type":"post","link":"https:\/\/www.alicat.com\/de\/articles\/flare-gases\/","title":{"rendered":"Methanarme Fackelgase"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;2em||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_heading title=&#8221;Reforming Flare Gases to Achieve Near-Zero Methane Emissions&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_css_free_form=&#8221;selector h1 {||  text-wrap: pretty;||}&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_heading][et_pb_heading title=&#8221;University of Minnesota is developing a plasma\u2011assisted in\u2011situ gas reforming, ignition, and flame stabilization system to achieve near\u2011zero methane emissions&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; title_level=&#8221;h2&#8243; custom_css_free_form=&#8221;selector h2 {||  text-wrap: pretty;||}&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_heading][et_pb_image src=&#8221;https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/gas-burner.jpg&#8221; alt=&#8221;Photo of a gas burner&#8221; align=&#8221;center&#8221; force_fullwidth=&#8221;on&#8221; module_id=&#8221;article-hero-image&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;1.5rem||||false|false&#8221; custom_css_free_form=&#8221;selector img {||  object-fit: contain;||}&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][et_pb_divider color=&#8221;#2A3B47&#8243; divider_weight=&#8221;2.5px&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; height=&#8221;0px&#8221; custom_margin=&#8221;3rem||3rem||true|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_divider][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||true|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;||2rem||false|false&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p><a href=\"https:\/\/arpa-e.energy.gov\/programs-and-initiatives\/search-all-projects\/plasma-assisted-situ-reforming-flare-gases-achieve-near-zero-methane-emissions\" target=\"_blank\" rel=\"noopener\">University of Minnesota (UMN)<\/a> is working with Department of Energy\u2019s <a href=\"https:\/\/www.energy.gov\/advanced-research-projects-agency-energy-arpa-e\" target=\"_blank\" rel=\"noopener\">Advanced Research Projects Agency-Energy (ARPA-E)<\/a> aiming to develop a plasma\u2011assisted in\u2011situ flare gas reforming, ignition, and flame stabilization system for small (typical tip diameter 6\u2011inches, flow rate 100,000 scf\/day) unmanned pipe flares that operate with and without a pilot.<\/p>\n<p>Currently, unregulated pipe flares are one of the largest sources of methane emissions in the US as the methane destruction efficiency of these flares has a wide range, 80 \u2013 99%, depending on the vent gas compositions and atmospheric conditions (wind, outside temperature, etc.). UMN plasma\u2011assisted flame reforming system could improve flare destruction and removal efficiency to \u2265 99.5%, producing near\u2011zero methane emissions during operation.<\/p>\n<p>The proposed technology has the potential to eliminate 3.8 \u2013 15.1 million metric tons of CO2 equivalent methane emissions (28 \u2013 72% reduction of the existing emissions) per year from flare operation.<\/p>\n<p>UMN technology relies on plasma discharges to enhance fuel reactivity by producing highly energized electrons, active metastable species, and intermediate hydrocarbon species with higher chemical reactivity enabling cleaner burning.<\/p>\n<p>For example, plasma discharges in desiccated air produces highly reactive radicals (e.g., O, OH, etc.) and reactive species (e.g., ozone), while in gaseous fuel (e.g., methane) produces a variety of hydrocarbons like ethane, ethylene, acetylene, cyclopropane, propylene, hydrogen, etc. Hydrocarbons like ethylene, acetylene, and hydrogen, which are highly reactive compared to methane, enhance the overall mixture reactivity and dramatically increase the destruction and removal efficiency of the flare vent gas.<\/p>\n<p>[\/et_pb_text][et_pb_heading title=&#8221;Methane to Propylene&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; title_level=&#8221;h3&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_heading][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;2&#8243; make_equal=&#8221;on&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_css_main_element=&#8221;width: 39% !important;&#8221; global_colors_info=&#8221;{}&#8221; custom_css_main_element_last_edited=&#8221;on|tablet&#8221; custom_css_main_element_tablet=&#8221;width: 100%;&#8221; custom_css_main_element_phone=&#8221;width: 100%;&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/methane-formula-scaled.webp&#8221; alt=&#8221;Graphic with the molecular and structural formulas of methane&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;1px&#8221; border_color_all=&#8221;#2A3B47&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_css_main_element=&#8221;margin: auto;||width: 16% !important;&#8221; global_colors_info=&#8221;{}&#8221; custom_css_main_element_last_edited=&#8221;on|tablet&#8221; custom_css_main_element_tablet=&#8221;width: 100%;&#8221; custom_css_main_element_phone=&#8221;width: 100%;&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_code _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width_tablet=&#8221;200px&#8221; width_phone=&#8221;200px&#8221; width_last_edited=&#8221;on|tablet&#8221; max_width_tablet=&#8221;&#8221; max_width_phone=&#8221;&#8221; max_width_last_edited=&#8221;on|tablet&#8221; module_alignment=&#8221;center&#8221; custom_margin_tablet=&#8221;2rem||5rem||false|false&#8221; custom_margin_phone=&#8221;2rem||5rem||false|false&#8221; custom_margin_last_edited=&#8221;on|tablet&#8221; custom_css_free_form=&#8221;selector div {||  align-items: center;||  background: #2a3b47;||  color: white;||  display: flex;||  height: 40px;||  justify-content: center;||  position: relative;||  width: 100%;||}||||selector div:before {||  border-bottom: 20px solid transparent;||  border-left: 20px solid #2a3b47;||  border-top: 20px solid transparent;||  bottom: 0;||  content: %22%22;||  height: 0;||  position: absolute;||  width: 0;||}||||@media all and (min-width: 981px) {||  selector div {||    font-size: 14px;||  \tfont-weight: 700;||  }||  ||  selector div:before {||    right: -20px;||  }||}||||@media all and (max-width: 980px) {||  selector div {||  \tfont-size: 16px;||  \tfont-weight: 600;||    width: 200px;||  }||  ||  selector div:before {||    border-right: 100px solid transparent;||    border-left: 100px solid transparent;||    border-top: 50px solid #2a3b47;||    top: 40px;||  }||}||&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<div>Plasma Reforming<\/div>\n<p>[\/et_pb_code][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_css_main_element=&#8221;width: 39% !important;&#8221; global_colors_info=&#8221;{}&#8221; custom_css_main_element_last_edited=&#8221;on|tablet&#8221; custom_css_main_element_tablet=&#8221;width: 100%;&#8221; custom_css_main_element_phone=&#8221;width: 100%;&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/propylene-propene-formula-scaled.webp&#8221; alt=&#8221;Graphic with the molecular and structural formulas of propylene propene&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;1px&#8221; border_color_all=&#8221;#2A3B47&#8243; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||true|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;||2rem||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p>UMN is currently setting up a lab scale flare burner\u00a0<em>(Figure 1)<\/em>\u00a0that is 1:4 turndown scaling of an actual field flare. In order to mimic the field flare vent gas composition of a range of heating values at various flow rates, UMN system requires mixing of several fuels (methane, ethane, propane, butane) and diluents (nitrogen, carbon dioxide) in a precise fashion.<\/p>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||0px||false|false&#8221; custom_padding=&#8221;||2rem||false|false&#8221; custom_padding_last_edited=&#8221;off|desktop&#8221; custom_css_free_form=&#8221;selector figure {||  display: table;||  margin-left: auto;||  margin-right: auto;||  text-align: center;||}||||selector figcaption {||  caption-side: bottom;||  display: table-caption;||}||||selector img {||  margin-bottom: 1rem;||}&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; custom_css_main_element_last_edited=&#8221;on|phone&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<figure><img decoding=\"async\" src=\"https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/umn-flare-gas-system.jpg\" width=\"1114\" height=\"815\" alt=\"Graphic of the UMN lab scale flare and gas supply system\" class=\"wp-image-44999 aligncenter size-full\" srcset=\"https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/umn-flare-gas-system.jpg 1114w, https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/umn-flare-gas-system-980x717.jpg 980w, https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/umn-flare-gas-system-480x351.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) 1114px, 100vw\" \/><figcaption><strong>Figure 1<\/strong> UMN lab scale flare and gas supply system<\/figcaption><\/figure>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;||2rem||false|false&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]Alicat<sup>\u00ae<\/sup> Scientific\u2019s <a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/gas-mixer\/gas-blending-system\/\">FusionFlow\u2122 MixModule gas blending system<\/a> provides an easy solution to prepare complex mixtures on\u2011demand. FusionFlow\u2019s proprietary MixModule brain unit\/pressure sensing device can help control any changes in the flow rate in real time. More importantly, factory\u2011calibrated <a href=\"https:\/\/www.alicat.com\/products\/gas-flow\/mass-flow-controller\/\">Alicat mass flow controllers<\/a> and <a href=\"https:\/\/www.alicat.com\/products\/pressure\/pressure-meter\/\">pressure sensing devices<\/a> make the gas mixing easy yet robust enough to conduct this project.[\/et_pb_text][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|700|||||||&#8221; custom_margin=&#8221;||2rem||false|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<a href=\"https:\/\/www.alicat.com\/articles\/university-carbon-sulfide\/\">Keep reading: Explore how other universities are using FusionFlow systems in their applications <span class=\"et-pb-icon link-right-arrow\">$<\/span><\/a>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>University of Minnesota (UMN) is working with Department of Energy\u2019s Advanced Research Projects Agency-Energy (ARPA-E) aiming to develop a plasma\u2011assisted in\u2011situ flare gas reforming, ignition, and flame stabilization system for small (typical tip diameter 6\u2011inches, flow rate 100,000 scf\/day) unmanned pipe flares that operate with and without a pilot. Currently, unregulated pipe flares are one [&hellip;]<\/p>\n","protected":false},"author":24,"featured_media":44998,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"<!-- wp:divi\/placeholder \/-->","_et_gb_content_width":"","content-type":"","_searchwp_excluded":"","footnotes":""},"categories":[110,156,140],"tags":[],"class_list":["post-44997","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fusionflow","category-fusionflow-showcase","category-gas-mixing"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.3 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Low Methane Flare Gases - Alicat Scientific<\/title>\n<meta name=\"description\" content=\"The University of Minnesota developed a plasma assisted flame stabilization system to reduce methane emissions flare gases.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alicat.com\/de\/artikel\/fackelgase\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Low Methane Flare Gases\" \/>\n<meta property=\"og:description\" content=\"The University of Minnesota developed a plasma assisted flame stabilization system to reduce methane emissions flare gases.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alicat.com\/de\/artikel\/fackelgase\/\" \/>\n<meta property=\"og:site_name\" content=\"Alicat Scientific\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/alicatscientific\/\" \/>\n<meta property=\"article:published_time\" content=\"2025-06-10T18:05:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-03-25T20:14:27+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.alicat.com\/wp-content\/uploads\/2025\/06\/gas-burner.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"718\" \/>\n\t<meta property=\"og:image:height\" content=\"500\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Jarod Kober\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Jarod Kober\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3\u00a0Minuten\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.alicat.com\\\/articles\\\/flare-gases\\\/\",\"url\":\"https:\\\/\\\/www.alicat.com\\\/articles\\\/flare-gases\\\/\",\"name\":\"Low Methane Flare Gases - 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